In a world striving for greener energy solutions, the BLJ-20 Pyrolysis-Distillation Integrated Plant is setting new standards in waste-to-fuel innovation. The plant combines pyrolysis and fractional distillation into one seamless process, maximizing efficiency while reducing energy costs.
The BLJ-20 tackles some of the most challenging waste streams—including plastics, used tires, oil sludge, and waste oil—turning them into valuable resources. Its design emphasizes high yield, shorter production cycles, and direct product separation, making it a game-changer in recycling technology.
Process Flow: From Waste to Valuable Fuel
The plant begins with a simple feeding system that accepts waste plastics, tires, and sludge. Once inside, materials undergo preheating and pyrolysis, generating large amounts of oil-gas. At around 180°C, fractional distillation begins, separating light naphtha below 200°C and non-standard diesel above 200°C.
Instead of venting excess gases, the BLJ-20 integrates gas reuse technology. Syngas powers the reactor, while waste gas preheats catalysts, reducing overall fuel consumption. The process concludes with a cooling and discharging system that collects carbon black—a byproduct that can be reused in various industries.
Technical Advantages Driving Adoption
One of the standout features of the BLJ-20 is its ability to separate products directly, avoiding unnecessary intermediate steps. This design enhances product yield and reduces production cycles, ultimately lowering operating costs.
The large reactor, measuring 2800 mm in diameter and 10000 mm in length- boosts overall capacity by 50%. As a result, the plant can process 12–13 tons of waste plastics, 18–20 tons of waste tires, and 20–25 tons of oil sludge per day. It also supports direct distillation of waste oil, creating a versatile solution for multiple industries.
Built with Safety and Stability in Mind
Beyond efficiency, the BLJ-20 emphasizes operational safety. The system incorporates dynamic thermal sealing and high-temperature insulation, eliminating open flames and preventing oil-gas leaks. These measures also ensure excellent heat retention, lowering energy demands.
Maintenance concerns are addressed through a high-temperature circulation spray system, which minimizes wear and extends condenser life. Additionally, a bursting disc and safety valve combination provides a dual safeguard, ensuring stability under varying pressure conditions.
A Sustainable Future Through Innovation
With its unique blend of pyrolysis and distillation, the BLJ-20 represents more than just machinery—it’s a pathway to sustainable resource management. Industries can cut down on waste, improve energy efficiency, and produce cleaner fuels, all while maintaining high safety standards.
For businesses seeking to embrace eco-friendly technology with proven performance, the BLJ-20 Pyrolysis-Distillation Integrated Plant stands out as a practical and forward-thinking solution.
More details on this technology can be found at Beston Group’s official site.
